Deakin University’s Hycel ties Past, Present, and Future

In the realm of construction and innovation, Fairbrother’s recent project, the Hycel Technology Hub at Deakin University’s Warrnambool Campus, marks a significant milestone. This state-of-the-art facility, dedicated to hydrogen fuel cell research, is the first of its kind in the Southern Hemisphere.

At the forefront of Australia’s transition to sustainable and renewable energy sources, Hycel’s primary goal is research and development into the use of hydrogen for transportation. The 2,100m² facility features five laboratory spaces, numerous designated research and training spaces and a spacious, enclosed research loading bay to accommodate large transport vehicles.

“We’ve built the facility to enable research through to testing, including a fully functional truck bay,” said Aaron Finnigan, Project Manager for Fairbrother.

The innovative nature of the project stands out across the academic and research industries, with Deakin leading the way in Australia in this area.

“It’s a field that hasn’t really been tackled anywhere else in our region,” said Velina Genova, Project Manager for Deakin University. “I’m pretty proud that we’re the first ones to be doing it.”

Architecturally, the Hub is noteworthy for its integration of sustainable design principles. Fairbrother incorporated Solar PV cells throughout the structure, supporting long-term operational efficiency. Air permeability testing and the use of energy-efficient lighting and ventilation systems underscore a commitment to reducing the project’s carbon footprint.

Perhaps most strikingly, the building’s design pays homage to local indigenous culture, a key requirement from the client, with elements such as the eel basket-shaped, terracotta-clad front entry symbolising a deep respect of and connection to the land’s original custodians.

Extensive consultation and collaboration with the region’s traditional custodians was instrumental in ensuring that the project not only respects, but reflects the cultural significance of the site and its surroundings. Indigenous elements are woven throughout the facility, from the landscaping to the building’s façade, telling a story of the land and its people.

The eel-trap entryway is a significant aspect, both aesthetically and thematically.

“Traditional custodians were leaders of innovation in how they used to trap and farm eels by altering the waterways; it was important to bring that connection to land and culture into the project,” said Aaron.

With sustainability front and centre, the goal of net-zero carbon contribution permeated the project. Aiming to achieve certification from the International Living Future Institute (ILFI) meant certain conditions needed to be met, including 90 per cent of waste generated during construction being diverted away from landfill.

“Individually on site we had a seven-bin setup,” said Aaron. “We had to ensure that different waste materials were separated on site to ensure diversion from landfill was being achieved. This team approach resulted in just over 90.5 per cent diverted from landfill, a great accomplishment.”

The use of sustainable materials, including ‘green’ concrete and ‘green’ steel, ensuring suppliers had correct certifications and manufacturing techniques, not only met but exceeded sustainability requirements.

Alongside this was an extensive hydraulic and stormwater system designed to aid water conservation measures, as well as the inclusion of a 202kW grid-connected solar system, spanning the entire usable roof area.

Specific construction methods were required to ensure safety and containment relating to the presence of hydrogen within the building. This included the installation of dissipative vinyl and earthing copper strips to mitigate potential ignition sources. In addition, specialised hydrogen gas and flame detectors are deployed throughout the building, complemented by stringent requirements around lighting fixtures and ventilation.

“It was an extensive and interesting process,” said Aaron. “We had a hydrogen expert on board to assist project consultants to implement correct safety measures.”

Project management was a critical component of the build’s success. Fairbrother worked closely with Deakin University, architects, and subcontractors to ensure the project’s goals were met. This collaborative effort was crucial in managing long lead times for critical components and integrating complex systems required for the facility’s groundbreaking research activities.

“The relationship between the consultants, Fairbrother, and Deakin has been really good,” said Velina. “It had its challenges but having that relationship with the team and being able to pick up the phone and talk to each other certainly made it much easier.”

The Hycel Technology Hub stands as a model for future construction projects, demonstrating how innovative design, sustainability, and cultural engagement can be harmoniously integrated. The facility is a significant achievement for Fairbrother, Deakin University, and all stakeholders. It represents a forward-thinking approach to construction that respects and honours the land’s indigenous heritage, while pushing the boundaries of what’s possible in sustainable design and clean energy research.

“It’s a credit to the team, how well the build was managed,” said Aaron. “It was a learning experience for everyone, working on something so innovative.”

As the Hub nears operation, it is poised to become a key player in the global push towards sustainable energy solutions. The research conducted within its walls will aid in the development of hydrogen fuel technology, with the potential to transform energy systems in Australia and beyond. Furthermore, the project’s success showcases possibilities that arise from respecting and incorporating indigenous knowledge and values into modern construction practices.

The Hycel Technology Hub is more than just a building; it’s a statement about the future of energy, the importance of sustainability, and the value of cultural heritage. Through this project, Fairbrother has not only cemented its reputation for excellence but has contributed to a legacy to benefit future generations.

The collaboration between contractor, designers, the university, and traditional custodians sets a new standard for how projects can be approached in both cultural and environmental contexts.

As the world continues to search for sustainable and clean energy solutions, the Hycel Technology Hub at Deakin University’s Warrnambool Campus stands as a testament to Fairbrother’s capabilities. It is a clear demonstration of what can be achieved when we build with respect for our past, commitment to our present, and vision for our future.